How to Make a Plate Carrier: Ultimate Guide for Custom Gear

Are you tired of spending a fortune on plate carriers that don’t fit your needs or budget? Are you looking for a guide on how to make a plate carrier to make your gear more personalized and functional? Then it’s time to take matters into your own hands and learn how to make a plate carrier!

how to make a plate carrier

Making your own plate carrier is not only a cost-effective solution but also allows you to customize your gear to your exact needs and preferences. Whether you’re an airsoft player, a survivalist, or simply someone who wants to add a personal touch to your gear, learning how to make a plate carrier is a valuable skill.

In this blog post, we’ll guide you through making a plate carrier from scratch. From choosing the right materials to assembling the carrier, we’ll cover everything you need to know to create a carrier that is both functional and stylish. So put on your DIY hat and let’s get started!

Check out Our Related Article: Plate Carrier Setup Guide

How to Make a Plate Carrier: The important aspect to consider when making a plate carrier

The important aspect to consider when making a plate carrier is the type of materials that you will use. There are several materials available that can be used for a plate carrier, such as nylon, Cordura, and ballistic nylon. It is essential to use durable and sturdy materials that can withstand wear and tear and provide proper protection.

Top 3 Plate Carriers

When selecting the material for your plate carrier, you should consider the weight and thickness of the material. The material should not be too heavy, as it can make the plate carrier uncomfortable to wear for extended periods. Additionally, it should not be too thick, as this can affect the flexibility and maneuverability of the plate carrier.

The important aspect to consider when making a plate carrier

One material that is commonly used in plate carriers is Cordura. Cordura is a high-performance fabric that is durable, lightweight, and resistant to abrasions, tears, and scuffs. It is made from nylon, a synthetic material that is strong and resistant to wear and tear.

When choosing Cordura for your plate carrier, you should consider the weight of the fabric. Cordura has various weights, such as 500D, 1000D, and 1050D. The weight of the Cordura will determine the strength and durability of the plate carrier.

In addition to the material, you should also consider the color and design of the plate carrier. Plate carriers are available in various colors and designs, and it is essential to choose one that suits your needs and preferences.

The color of the plate carrier should be chosen based on your surroundings and environment. If operating in a forest or jungle, you should choose a plate carrier that blends in with the environment. If you are operating in an urban environment, you should choose a plate carrier that is black or dark in color.

how to make a plate carrier

The design of the plate carrier should also be chosen based on your needs and preferences. Plate carriers are available in various designs, such as a cummerbund or a modular design. The cummerbund design is simple and easy to use, while the modular design allows for customization and flexibility.

Materials Needed When Making a Plate Carrier

The first step in making a plate carrier is gathering all of the materials you’ll need. The main materials you’ll need include:

  • Fabric: Choose a durable fabric that can withstand heavy use, such as 500 denier nylon.
  • Foam Padding: To provide extra comfort and support, you’ll need foam padding.
  • Webbing: You’ll need a variety of webbing to attach accessories and to create the MOLLE system.
  • Buckles: Choose durable buckles that can withstand heavy use.
  • Thread: Make sure to use a strong thread that can withstand heavy use.
  • Velcro
  • Scissors
  • Measuring tape
  • Sewing machine
  • Pins

Step-by-Step Guide on How to Make a Plate Carrier

Once you have all the materials and tools, you can begin making your plate carrier. Here’s a step-by-step guide to follow:

Step 1- Choosing a Design

There are many different plate carrier designs to choose from, including low-profile carriers, chest rigs, and more. It’s important to choose a design that fits your needs and preferences. Think about what kind of activities you’ll be using your plate carrier for and what features are most important to you.

Step 2- Measure and Cut the Fabric

Start by measuring and cutting the Cordura fabric to the desired size. The front and back panels should be about 12”x10”, while the side panels should be about 6”x10”. You’ll also need to cut out two strips of fabric that are 4”x10” for the shoulder straps.

Step 2: Sew the Shoulder Straps

Fold the shoulder strap fabric half lengthwise and sew along the long edge. Turn the straps right side out and press flat. Then, sew the 1” webbing onto the straps, leaving a loop at the end for the buckles.

how to make a plate carrier

Step 3: Attach the Buckles

Attach the 1” buckles to the shoulder straps by threading them through the loops you created earlier. Then, attach the 2” buckles to the front and back panels of the plate carrier.

Buckles

Step 4: Sew the Webbing

Sew the 1” webbing onto the front and back panels of the plate carrier, leaving a loop at the top for the shoulder straps. Then, sew the 2” webbing onto the side panels, leaving a loop at the top for the buckles.

Step 5: Attach the Velcro

Attach the Velcro to the front and back panels of the plate carrier, as well as to the ends of the shoulder straps. This will allow you to adjust the fit of the plate carrier.

Step 6: Sew the Panels Together

Finally, sew the front and back panels together, using the 2” webbing to connect the side panels. Make sure to leave an opening at the bottom of the carrier to insert your plates.

Adding Accessories

To make your plate carrier even more functional, consider adding accessories such as magazine pouches, hydration bladders, and first aid kits. You can attach these accessories using the MOLLE system or sew them directly onto the carrier.

Final Touches

Once you’ve added all the necessary features and accessories, it’s time to add some final touches to your carrier. Consider adding a name tape or patch to personalize your gear. You can also add reflective tape or other features to increase your visibility in low-light conditions.

how to make a plate carrier

Tips and Tricks for Making a Plate Carrier

Here are a few additional tips and tricks to keep in mind when making your own plate carrier:

  • Take your time and be patient. Making a plate carrier can be a time-consuming process, but the end result is worth it.
  • Use high-quality materials. Cheap materials can result in a carrier that falls apart quickly.
  • Practice good sewing techniques. Use a sewing machine and make sure to use a strong thread that can withstand heavy use.
  • Be creative. Don’t be afraid to experiment with different designs and features to create a carrier that is unique to you.
  • Use a heavy-duty sewing machine to ensure the seams are strong enough to hold the weight of the plates.
  • Consider adding MOLLE webbing to the plate carrier to allow for additional pouches and attachments.
  • Use a template or pattern to ensure all pieces are cut to the correct size and shape.

Making your own plate carrier can be a fun and rewarding experience, as well as a practical one. With the right materials and tools, and by following the steps outlined above, you can create a plate carrier that is tailored to your needs and fits perfectly. So why not give it a try? Your new plate carrier is just a few stitches away!

Real-Life Example

One airsoft enthusiast, John, decided to make his own plate carrier after finding that the most commercially available options didn’t fit his needs. John wanted a carrier that was lightweight and comfortable, but still sturdy enough to hold his plates and withstand the rigors of airsoft gameplay.

After doing some research and watching DIY videos online, John decided to make his own plate carrier from scratch. He purchased Cordura fabric, webbing, Velcro, and buckles from his local fabric store, and borrowed a heavy-duty sewing machine from a friend.

John followed the step-by-step guide outlined above, using a pattern he found online to ensure all pieces were cut to the correct size and shape. He added MOLLE webbing to the carrier, allowing him to easily attach additional pouches and accessories.

The end result was a plate carrier that fits John perfectly, was lightweight and comfortable, and was durable enough to withstand the rough and tumble of airsoft gameplay. He was thrilled with the end result and proud of the fact that he had made it himself.

Frequently Asked Questions

Conclusion

In conclusion, making a plate carrier can be a fun and rewarding experience for anyone who is interested in personal protection or outdoor activities. Whether you are a law enforcement officer, military personnel, or an outdoor enthusiast, a plate carrier can provide the necessary protection and functionality to enhance your performance.

By following the steps outlined in this article, you can create a plate carrier that is customized to your needs and preferences. However, it is important to note that making a plate carrier is not a substitute for proper training and education in personal protection and safety.

Remember that a plate carrier is only one component of personal protection, and it should be used in conjunction with other safety measures, such as proper training, situational awareness, and communication.

In today’s world, personal protection and safety have become more critical than ever before, and it is up to each individual to take responsibility for their safety and well-being. By making a plate carrier, you are taking a step towards enhancing your personal protection and safety, and that of those around you.

So, take the time to plan and create a plate carrier that suits your needs and preferences, and make personal protection and safety a top priority in your life. With the right mindset, training, and equipment, you can face any situation with confidence and resilience.

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